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Forklift-style AGV transporting a pallet in a high-bay warehouse

Intelligent Transport

Automated Guided Vehicles (AGVs)

Flexible, repeatable material transport between production lines, high-bay storage and shipping docks.

Unit-load handling capacity
4,400+ lb
Lift height for forklift-style AGVs
180+ in
LiDAR obstacle detection & safety suite
360°
Continuous multi-shift operation
24/7

Overview

About Automated Guided Vehicles (AGVs)

Automated Guided Vehicles (AGVs) deliver structured, repeatable material transport across industrial facilities. Utilizing laser guidance and magnetic tracking, our AGVs automate standardized pallet and unit load handling between production lines, high-bay storage, and receiving docks—slashing labor overhead, maximizing safety compliance, and scaling 24/7 continuous operations.

Unlike AMRs that navigate dynamically, AGV transport systems follow structured paths optimized for fixed routes and predictable production schedules — guaranteeing consistent cycle times and predictable throughput.

Types

AGV Types

Shelf-lifting, backpack/pallet and forklift-style vehicles are configured to match each transport task.

Shelf-Lifting AGVs
01

Shelf-Lifting AGVs

Low-Profile Underride & Tuggers

Compact low-chassis AGVs tunnel under shelves and carts and lift them for transport — or hitch multiple trailers to tow material across plant lines.

Goods-to-person shelving · kitting carts · lean line replenishment

Backpack / Pallet AGVs
02

Backpack / Pallet AGVs

Heavy Unit-Load Carriers

Reinforced chassis with powered roller or chain decks for palletized loads, transferring directly onto AS/RS and conveyor infeed lines.

Palletized loads up to 4,400+ lb · powered roller/chain deck

Forklift-Style AGVs
03

Forklift-Style AGVs

Automated High-Lift Stacking

Counterbalanced and straddle automated forklifts for floor-to-rack pallet putaway and pickup — no drivers in storage aisles.

Vertical reach up to 180+ in

Features

Core Advantages

01

Laser & Magnetic Guidance

Laser-guided (L-GV) and magnetic-track navigation with laser SLAM, magnetic tape, QR code and reflective target options for precise, repeatable positioning.

Sub-millimeter stop accuracy and rapid landmark triangulation.

02

Certified 360° Safety Suite

Intelligent LiDAR obstacle detection, safety bumpers and audible/visual alarms stop the vehicle instantly when an obstruction is detected.

Protects personnel in mixed pedestrian aisles.

03

Standardized Unit Load Handling

Automated pallet and container transport for GMA/Euro pallets, roll containers and heavy unit bins (1,000–4,400+ lb).

Continuous flow from docks to high-bay buffers without forklifts.

04

Reduced Labor Costs

Automates dull, dirty and dangerous repetitive transport so people can focus on fulfillment and quality control.

Up to 30–50% direct labor savings.

05

AGV Fleet Control System

Centralized supervisory software manages real-time traffic, opportunistic battery charging and dynamic task allocation.

WMS/MES/ERP integration and deadlock-free traffic.

06

Seamless Fleet Expansion

Add vehicles as throughput and production volumes grow — without shutting down ongoing operations.

Phased capital expenditure.

Compare

Compare AGV Types

Each vehicle type is configured to a transport task — all share the same guidance, safety and fleet-control platform.

Specification3 models
Shelf-Lifting AGVsLow-Profile Underride & TuggersGet a QuoteBackpack / Pallet AGVsHeavy Unit-Load CarriersGet a QuoteForklift-Style AGVsAutomated High-Lift StackingGet a Quote
Vehicle
Primary taskLift and move shelves and carts; tow trailersUnit-load transport with conveyor transferFloor-to-rack pallet putaway and pickup
Load handlingLow-profile chassis tunnels under shelves and cartsPalletized loads up to 4,400+ lb on a powered roller or chain deckCounterbalanced and straddle automated forks
Lift / reachLifts shelves and carts from underneathVertical reach up to 180+ in
Typical useGoods-to-person shelving, kitting carts, lean line replenishmentDirect transfer onto AS/RS and conveyor infeed linesDriverless storage aisles
Common platform
NavigationLaser SLAM, magnetic tape, QR code or reflective targetsLaser SLAM, magnetic tape, QR code or reflective targetsLaser SLAM, magnetic tape, QR code or reflective targets
360° LiDAR safety suite
Fleet control system
Safety standardsCE Machinery Directive, ISO 3691-4, EN 1525CE Machinery Directive, ISO 3691-4, EN 1525CE Machinery Directive, ISO 3691-4, EN 1525

IncludedNot applicable or confirmed per project

Specifications

Engineering Standards & Safety

Model-specific payloads, speeds and dimensions are confirmed for each project during engineering.

Vehicle Types at a Glance

Vehicle typePrimary taskKey parameters
Shelf-lifting / underride AGVLift and move shelves and carts; tow trailersLow-profile chassis; tunnels under carts
Backpack / pallet carrier AGVUnit-load transport with conveyor transferPalletized loads up to 4,400+ lb; powered roller/chain deck
Forklift-style AGVFloor-to-rack pallet putaway and pickupVertical reach up to 180+ in

Safety & Hardware Architecture

Specification areaStandard / featurePerformance & safety parameters
Safety standardsCE Machinery Directive, ISO 3691-4 and EN 1525 safety architectureDual SIL2 / PLd safety circuits; LiDAR obstacle detection; mechanical bumper ribs
Hardware configurationTier-1 European component architecture (drives, PLCs, scanners, servo drives)High MTBF (>50,000 hrs); heavy-duty industrial chassis; IP54/IP65 protection
Control performanceMulti-position & time-sharing dispatchSimultaneous multi-order buffering; dynamic route sharing; smooth S-curve acceleration
Lifting & hoist mechanism6× safety-factor hoist wire rope6:1 structural safety ratio; lubrication-free; anti-twist construction
Anti-drop safety systemMechanical catcher safety clampEngages immediately on abnormal velocity or cable slack; prevents uncommanded descent

Applications

Applications

01

Production Line Replenishment

Just-in-time delivery of components and kitting carts to assembly cells.

  • Assembly lines
  • Kitting
  • WIP
02

Dock-to-Stock Transport

Moves inbound pallets from receiving and quality inspection to storage induction.

  • Receiving
  • QC
  • AS/RS induction
03

End-of-Line Takeaway

Collects wrapped pallets from robotic palletizers and delivers them to shipping.

  • Palletizers
  • Stretch wrappers
04

Outbound Staging

Sequences fulfilled pallets to trailer loading docks in dispatch order.

  • Cross-dock
  • Dispatch waves

Integration

Facility Integration

AGVs connect every storage and production system in the facility.

Get a Quote
01Automated Stereoscopic Warehouse

Direct interface with high-bay stacker cranes via synchronized roller conveyors, optical sensors and WCS handshake — transferring unit pallets between docks, storage and dispatch.

  • Direct AS/RS handshake
  • Pallet profile scanning
  • Closed-loop inventory tracking
02Shuttle-Type Warehouse Systems

Precision optical positioning and bi-directional safety interlocking with 2-way and 4-way pallet shuttle lifts.

  • Dynamic shuttle sequencing
  • High-density buffer link
03Robotic Mini-Load Storage

Tugger and AGV docking stations transport totes and bins from mini-load outfeed spurs to goods-to-person picking bays.

  • Rapid tote transfer (<15 s)
  • Dynamic WCS routing
04Pallet Stacking & Palletizer Lines

Automated guided forklifts with pallet-pocket recognition collect wrapped loads from palletizer discharge tables.

  • Robotic palletizer sync
  • 24/7 line clearing
05Inbound Receiving & Quality Inspection

Counterbalanced AGVs integrated with dimensioning/weighing gates and barcode scanning arches route loads to AS/RS induction.

  • Inbound dimension verification
  • Auto-barcode logging
06Outbound Shipping & Staging Buffers

Fleet-managed automated pallet trucks retrieve fulfilled orders and deliver them to pre-assigned loading docks.

  • Dispatch wave sequencing
  • Trailer dock staging

Industries using Automated Guided Vehicles (AGVs)

Automated Guided Vehicles (AGVs)

Plan your Automated Guided Vehicles (AGVs) project with our engineers

Share your facility layout, load profile and throughput targets — we will recommend the right configuration.