Continuous Flow
Conveyor Systems
Powered roller and slider bed belt conveyors with zero-pressure accumulation, line speeds up to 295 FPM and seamless integration with AS/RS, sortation and AGVs.
Industrial Automation Solutions
Engineered Movement. Seamless Systems Integration.
Turnkey systems integration for industrial material handling and automated warehousing — from facility audit to lifecycle support.
Overview
Automation Solutions
Metallum Automation delivers complete turnkey systems integration for industrial material handling and automated warehousing. From initial facility audit and dynamic digital-twin simulation to physical commissioning and 24/7 lifecycle support, we engineer cohesive automation ecosystems tailored to your operational KPIs.
Our vendor-agnostic philosophy empowers us to source best-in-class mechanical subsystems—including unit-load and mini-load AS/RS cranes, high-velocity loop sorters, autonomous mobile robots (AMRs/AGVs), and smart zero-pressure accumulation conveyors—without proprietary lock-in. Bound together by our high-performance Warehouse Execution System (WES) and SCADA architecture, our integrated solutions eliminate line bottlenecks, optimize buffer storage, and maximize operational throughput with proven, measurable ROI.
Engineering Lifecycle
From Facility Audit to Lifecycle Support
A structured five-stage process that turns your operational KPIs into a commissioned, supported automation system.
- 01
Facility Audit & SKU Profiling
We analyze facility dimensions, SKU velocity profiles and material-handling workflows to define the right scope.
- 02
Digital Twin Throughput Simulation
Dynamic simulation validates throughput, buffers and layout before equipment is ordered.
- 03
Vendor-Agnostic Sourcing
Best-in-class AS/RS, sorters, AGVs/AMRs and conveyors — without proprietary lock-in.
- 04
Turnkey Commissioning
Installation, controls integration and commissioning delivered as one coordinated project.
- 05
24/7 SLA Support
Lifecycle support keeps your integrated system performing after go-live.
Architecture
One Control Layer for Every System
Our WES/WCS architecture bridges enterprise systems and physical equipment, so multi-vendor hardware operates as a single, synchronized ecosystem.
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Layer 1
Enterprise ERP / WMS SAP · Oracle · Manhattan · NetSuite
Orders, inventory and business rules from your systems of record.
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Layer 2
Metallum WES / WCS Orchestration & control
Real-time order release, workstation balancing and equipment routing.
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Layer 3
Hardware PLC / Sensors Conveyors · AS/RS · AGVs · Robotics
Field devices execute motion, diverts and safety functions in milliseconds.
Hardware Integration
Hardware Integration Showcase
Best-of-breed subsystems, integrated and controlled as one.
Intelligent Transport
Automated Guided Vehicles (AGVs)
Laser- and magnetic-guided AGVs that automate pallet and unit-load transport between production, storage and docks — safely, predictably and 24/7.
Scalable Fulfillment
Shuttle Systems
2-way and 4-way robotic pallet shuttles that maximize storage density — up to 80% floor plan utilization with strict FIFO/LIFO control.
High-Density Storage
Automated Storage & Retrieval Systems (AS/RS)
Unit-load and mini-load AS/RS with stacker cranes and robotic shuttles for high-density, Goods-to-Person storage with near-100% inventory accuracy.
Rapid Sortation
Sortation Systems
Cross-belt loop sorters handling up to 24,000 parcels per hour at 590 FPM — from 0.08 in polybags to 176 lb cartons with 99.9%+…
Precision Robotics
Industrial Robotics
Robotic palletizing and depalletizing cells with 3D vision and AI mixed-SKU stacking for fast, stable, 24/7 end-of-line automation.
Intelligent Control
Automation Software
Open-architecture WES and WCS software that coordinates AS/RS, AGVs, robotics and conveyors in real time — without vendor lock-in.
Storage Infrastructure
Pallet Racking
Selective, drive-in and push-back pallet racking engineered to integrate with pallet shuttles, AS/RS and AGVs.
Start your project
Request an Engineering Consultation
Share your facility parameters and operational goals — our applications engineers will evaluate the right automation approach.
